Technical performance and specifications

1. Production capacity: ≥2 pieces/minute (based on 60AH battery).
2. Electrical system: Siemens PLC and Siemens human-machine interface are used, and low-voltage electrical appliances are domestic well-known brands.
3. The pneumatic part mainly adopts Taiwan AirTac.
4. Each mechanism can be manually operated independently and has a misoperation interlocking function. Operation fault detection function, text prompts and sound and light alarms.
5. The lead pot adopts electric heating, with automatic start-up preheating function and precise temperature control system.
6. When the difference between the maximum thickness and the minimum thickness of the pole group is less than 2mm, the clamping accuracy can ensure clamping.

Scope of supply

1、One main machine.

2. Automatic lead supply system.
3. One set of cluster casting and welding molds (including heating pipes, water pipe joints, and thermocouples).

4.One set of fixtures (4 pieces)

Equipment technical parameters:

1. Power: 380V+_10% 3-phase 4-wire AC 50HZ
2. Power: Lead pot electric heating power: 5KW*6/AC220V, 30KW in total;

Mold electric heating power: 5KW*4+2KW/AC220V,  22KW in total;

 Lead conveyor electric heating power: 1KW*2/AC220V,  2KW in total

Turntable motor: 3KW

Brush ear motor: 0.75KW

Lead box motor: 1.5KW (2 units)

Brush platform motor: 0.2KW (variable frequency speed regulation)

Servo motor: 3KW

Total power: about 63KW

Mold cooling water: softened water 8.0L/min, 25℃ water pressure＞0.2MPa.

Compressed air: 5~6Kg/cm2.

Auxiliary ventilation and dust removal facilities: natural ventilation or dust removal ventilation (self-provided).

Overall dimensions: 3600 length x 4300 width x 2500 height (mm).

Total weight of equipment: about 5.5 tons.

Equipment production range: 36AH-100AH automotive batteries (through the replacement of mold fixtures, conventional model batteries can be cast and welded 6 pole groups at a time, and special model batteries can be cast and welded 3 pole groups at a time).

Lead delivery method: centrifugal quantitative lead delivery.

Lead pot capacity: 1 ton.

11. Maximum applicable mold value: maximum cluster thickness 65mm.

Overview of the performance of the equipment production process:

The pole group sorting method is to sort while vibrating, so that the cast on strip machine can meet the battery production process requirements. This equipment uses programmable automation program control. The cycle operation of the four stations enables each group of pole groups to automatically complete the production action. At the same time, it has four stations for manual operation. This equipment requires two people to operate. The operator of the first station only needs to put the assembled pole group into the fixture and clamp the pole group. The second station sorting, flipping, ear brushing, dipping casting flux and other actions are all completed in one automated program. The pole group of this equipment is of qualified quality and fully meets the process requirements of the battery. The third station has actions such as pole group positioning, mold pouring, cooling and demolding to realize program automation control. The fourth station is for the operator to loosen the clamped fixture, take out the pole group and put it into the battery plastic shell.